Periodic Inspection

LIFTING EQUIPMENT INSPECTION

LIFTING EQUIPMENT INSPECTION

QUALITECH offers Lifting Equipment inspection using our sophisticated online database, that is a great tool to support the Rig, with controls, and manage all Fixed and Loosen lifting equipment as Slings, shackles, Pad eyes, sheaves and snatch blocks, chains, winches, lifeboats, cranes and others, including load test when required.

We support our clients as specialists on Lifting Equipment to manage, by keeping the lifting equipment inspected by certified personnel and with reports and certificates organized in a reliable and easily accessible place for day-to-day use or audits.

API DERRICK AND BOLT INSPECTION

API DERRICK AND BOLT INSPECTION

Masts and derricks support enormous loads when drilling and running casing. API-4G recommended practice for mast and derrick inspections is a critical element to avoiding potentially non-productive time loss, or even serious incidents and catastrophic events during drilling operations. Through our Derrick Inspection report on CAMS, you will find a detailed and consistent report with all findings and repair recommendations.

Our Derrick Inspectors are IRATA-qualified rope access technicians with a background in maintenance, and we reduce defaults, by carrying out as many repairs as allowed by the time within the survey period. The bolt inspection consists in 20% of bolt torque check, and 100% of Visual Inspection.

DROPPED OBJECT INSPECTION

DROPPED OBJECT INSPECTION

Dropped objects, represents one of the main safety risks in all workplaces, QUALITECH offer a complete detailed survey including photos recommendation, and immediate repair requirements.

QUALITECH has extensive experience with this type of inspection, we have been using DROPS Awareness and Prevention Format and the DROPS Inspection Guide, for several years within the oil and gas industry, aiming at avoiding potential accidents.

BHA / TUBULAR INSPECTION

BHA / TUBULAR INSPECTION

QUALITECH using our mobile inspection kit, inspects onboard all Bottom Hole Assemblies with highest quality in accordance API-RP-7G and DS-1 standards. Avoiding BHA disembarking, saving logistics and extra cost. Find bellow a list of BHA that we can perform Cat 3-5 onboard:

  • Heavy Weight Drill Pipe
  • Drill Collars
  • Subs
  • Stabilizers
  • Down Hole Assembly - BHA
  • Special tools, MWD, Fishing tools, etc.
DRILLING HANDLING TOOLS

DRILLING HANDLING TOOLS

QUALITECH has extensive experience with this inspection scope, Drilling equipment is considered a high-risk asset. With so many parts with the potential for failure that can put lives and property in danger, this equipment should be one of the main focuses of inspection for the owners of these assets.

Our inspection covers all drilling equipment and handling tools on the rig and follows strict criteria according to API-8B in all its categories, in addition to the manufacturers' recommendations, offering reliability in execution providing the highest quality inspection and verification service for safe and uninterrupted drilling operations.

CRANE INSPECTION AND LOAD TEST

CRANE INSPECTION AND LOAD TEST

QUALITECH provides Annual and 5 Yearly Inspection, Load Test and Certification in all Crane designs and lifting equipment upon request per relevant OSHA, ASME or API 2D recommendation. QUALITECH has the capability to undertake crane upgrades and maintenance by following the Standard.

Our multi-disciplined lifting equipment engineers and mechanical technicians are extensively trained on classification society rules, API standards, OEM manuals and they hold extensive experience in this area. We inspect and repair all parts of the crane including electric, hydraulic and mechanical systems, through visual inspection and functional tests, from pedestal and deck connections, to hydraulic repairs and load testing.

HELIDECK INSPECTION AND LOAD TEST

HELIDECK INSPECTION AND LOAD TEST

QUALITECH carries out inspections, repairs and certifies helideck nets and burics for offshore rigs and vessels operating in Brazilian Jurisdictional Waters according to Normam 27 or any other standard required. We inspect, repair and certify helidecks for our clients globally to ensure the safe landing and takeoff for helicopters.

If during the inspection we identify that the helideck needs any additional repair, from netting replacement to structural repair, we can provide competent personnel or certified welder. On the conclusion of the repairs, QUALITECH with perform all relevant NDT, Load Test and Drop Test.

LIFEBOAT INSPECTION AND LOAD TEST

LIFEBOAT INSPECTION AND LOAD TEST

We offer a comprehensive range of Annual and 5 Yearly inspection, load test and certification on davits, lifeboat and rescue boat in in accordance with the latest SOLAS regulations, MSC.1/Circ.1206, MSC.1/Circ.1277 and relevant MODU codes. Our services include:

  • Annual and five-yearly inspections of lifeboats, FRCs, davits and winches
  • Operational and load test of on-load release systems
  • Certification and test of Lifeboat Davit and Rescue Boat Davit
  • Inspection and testing of evacuation systems
  • Five-yearly wire rope replacements
  • Five-yearly air cylinder replacements
  • Mechanical and naval repairs

Integrity / Class Inspection

NDT INSPECTIONS – CONVENTIONAL / ADVANCED

NDT INSPECTIONS – CONVENTIONAL / ADVANCED

QUALITECH provides the most used nondestructive testing (NDT) inspection for Oil and Gas and gas industries. The company is specialized on the application of the techniques below to witness the equipment integrity in order to ensure its safe to use during operations.

  • Magnetic Particle Testing
  • Dye Pen Testing
  • Wall Thickness Inspection
  • Eddy Current Inspection
  • Ultrasonic Flaw Detection
  • UT Pashed Array
  • Visual Inspection
  • Boroscope Inspection
SPS HULL GAUGING INSPECTION – TANK INSPECTION

SPS HULL GAUGING INSPECTION – TANK INSPECTION

As an ABS, DNV, BV and Lloyds Class Approved Inspection Company, QUALITECH can provide hull and structural inspections for offshore rigs, installations and vessels. Our services give clients the peace of mind that the inspection will be thorough and correctly reported. Our inspectors are experienced, professional and highly trained to be proficient in current techniques and standards. Rig Surveys carry out full Special Periodic Surveys to DNV GL and ABS requirements, utilizing our range of NDT disciplines in conjunction with our rope access qualified inspectors. We complete all in-service inspection program requirements in a safe, fast and efficient method.

HP / LP PIPING IN-SERVICE INSPECTION

HP / LP PIPING IN-SERVICE INSPECTIONy

Regular in-service inspections of piping systems are required to ensure their safety, dependability, and compliance with industry standards.

Whether Low Pressure or High-Pressure Pipework, Pressure Vessels or Hull tanks/voids, a detailed Ultrasonic gauging is required to check for evident corrosion or wash. Thickness Gauging is used to measure internal corrosion, externally. This allows corrosion checks on equipment such as pressure cylinders, tanks and pipework, and many more. This technique is suitable for checking equipment without having to open or enter the area to be inspected. This can be done without removing the external coating which is very convenient. The measurements are described at a report in which the thicknesses and their locations around the hull are recorded, including any findings and recommendations.

DRONE INSPECTION

DRONE INSPECTION

Drone Inspection, or unmanned aerial vehicles (UAVs), is increasing a lot as a great and safe tool used on Visual Inspection. They provide a range of benefits, characterizing cost-effectiveness, enhanced efficiency, meticulous data collection, and considerable diminishment in risk.

Inspection drones have rapidly become the winged workforce across the industries, heralding a safer, more efficient, and cost-effective paradigm for inspection tasks. In the realm of oil and gas, drones have become invaluable for obtaining detailed images and videos, ensuring that inspections are carried out with unprecedented safety and efficiency. They soar above complex infrastructures, capturing essential data while eliminating the risks associated with sending personnel into volatile environments.

BRAZILIAN OFFSHORE REGULATIONS ADEQUACY (NR´S)

BRAZILIAN OFFSHORE REGULATIONS ADEQUACY (NR´S)

With the increase of the Oil and Gas Brazilian Market, and the complexity of the Brazilian Offshore Regulations, with extensive experience to support all type of vessels in the arrival including drilling rigs, FPSO and supply vessels, QUALITECH ensures that your equipment will be in full compliance with the major Brazilian Local regulations standards when operating in Brazilian waters.

Based in our experience and full understanding of the Brazilian regulation, we have a full understanding of the auditor’s interpretation for the requirements, which ensures that corrective actions are carried out to prevent penalties due to non-compliances, which leads to unexpected shutdown or delays in getting on contract. We became specialist in providing full support on adequacy, consultancy and site inspections for all the applicable relevant regulations.

FABRIC MAINTENANCE & ASSET INTEGRITY 

FABRIC MAINTENANCE & ASSET INTEGRITY

QUALITECH has established a partnership with Abyss Solution, an Australian company that is a pioneer in inspection technology, to bring more innovation to the offshore industry.

Some of the scopes of work are:

  • Structural measurements for fabrication
  • Rigging plans
  • GVI and CVI inspection to attend the Class society
  • Block-based paint prioritization
  • Prioritized chase campaigns for the painting team
  • Prioritized NDT inspection activities for process equipment
  • Isometric drawing and/or CAD generation from the 3D data
DOLLY TRACK ALIGNMENT INSPECTION

DOLLY TRACK ALIGNMENT INSPECTION

QUALITECH provides a fully experienced in-house surveyor, and multi skilled labor in the surveying and alignment, or replacement of the dolly track / guide rails, due to damage, wear or any other problem highlighted within drilling operations on the rig, by following all OEM tolerances and the equipment manufacturer's specifications, according to API 4G recommendations. To attend on the Alignment Check Project, our multi-skill team is sent on board together with the necessary pieces of equipment, they are competent to perform the Dolly alignment at the same time we inspection is done, in case there is any discrepancy found during the survey.

Repair

Engineering and Project Management

ENGINEERING AND PROJECT MANAGEMENT

A sound business strategy is essential to success. Without disciplined execution, the same strategy renders little value. QUALITECH supply engineering solutions and project management team that helps you succeed where other less experienced companies often fail – in the implementation and execution. We advise on and execute your most complex initiatives so that you realize your desired results, minimizing costs and maximizing results. Meet your goals and sustain them– efficiently, cost-effectively, and always ahead of schedule.

Deliverable: Structural analysis report based on the information provided with finite elements result by engineering software.

REPAIR / MAINTENANCE USING ROPE ACCESS

REPAIR / MAINTENANCE USING ROPE ACCESS

We offer maintenance services with quality and excellence at a reduced cost, within a shorter time by using rope access techniques, which provides support to the operational needs of our customers.

We are counting on the hands of specialized labor in maintenance, including:

  • Weld
  • Pipe / Plat Fit
  • Electrical
  • Painting
  • Rigging
  • Cleaning Tank and Hydro blasting

Maintenance

CRITICAL RIGGING PROJECTS

CRITICAL RIGGING PROJECTS

QUALITECH has already performed several complex rigging projects on a variety of installation. It holds an enhanced management of operational procedures, risk assessments and lift plans in addition to a specialized team and techniques.

The generation of a step-by-step specific lift plan for each piece of equipment, is in our mind as a vital requirement in the understanding of the removal / installation procedure within any projects. QUALITECH has a dedicated department for the sole purpose of making out these plans.The plans are made up prior to the project start date, either after a survey to determine the steps, or prior to the project knowledge of a similar nature, and then forwarded to the client along with a specific risk analysis for that plan, for review and comments.

5 YEARLY DRILLING EQUIPMENT REPLACEMENTt

5 YEARLY DRILLING EQUIPMENT REPLACEMENT

One of our main specialties is the planning and execution of the 5 yearly certification of the derrick drilling equipment, which is done according to the manufacturer's specifications and as per API recommendations. We have multidisciplined, rope access rig building teams provided with a thorough knowledge and proven experience in this critical scope, carried out in derricks of different generations and OEM's.

For each equipment removal / installation, we perform detailed lifting plans, preliminary analysis of risk assessment and project scope management/accomplishment until its completion.